Infineon vs Onsemi Power Devices
Power semiconductor technology has become one of the defining factors in modern electrification. From electric vehicles and renewable energy systems to industrial automation and high-efficiency power supplies, the selection of switching devices directly affects efficiency, thermal management, power density, reliability, and total system cost.
Among global power semiconductor suppliers, Infineon Technologies and onsemi stand out as two of the most influential manufacturers. Both companies offer extensive portfolios covering MOSFETs, IGBTs, silicon carbide (SiC) devices, gate drivers, intelligent power modules, and automotive power solutions. Yet despite competing in many of the same markets, their technology roadmaps, manufacturing strategies, and application strengths differ considerably.
Positioning Within the Global Power Semiconductor Market
Infineon has long maintained a dominant position in power semiconductors, particularly in automotive electrification, industrial drives, renewable energy, and consumer power conversion.
Onsemi, strengthened through acquisitions and aggressive investment in silicon carbide manufacturing, has rapidly expanded its market presence in electric vehicles, charging infrastructure, industrial automation, and energy storage systems.
Power Device Portfolio Comparison
| Category | Infineon | Onsemi |
|---|---|---|
| Low-Voltage MOSFET | Excellent | Excellent |
| Super Junction MOSFET | Industry Leading | Strong |
| IGBT Modules | Industry Leading | Strong |
| SiC MOSFET | Excellent | Excellent |
| SiC Diodes | Excellent | Excellent |
| Intelligent Power Modules | Excellent | Moderate |
| Automotive Power Solutions | Industry Leading | Very Strong |
| Industrial Drives | Industry Leading | Strong |
Although both companies cover similar application areas, Infineon's portfolio is broader, while onsemi's recent growth has been heavily driven by silicon carbide adoption.
Silicon MOSFET Technologies
For applications below 900V, silicon MOSFETs remain the dominant switching technology.
Super Junction MOSFET Architecture
Infineon's CoolMOS™ family has become a benchmark in high-voltage power conversion.
Representative comparison:
| Parameter | CoolMOS CFD7 | Onsemi NTHL Series |
|---|---|---|
| Breakdown Voltage | 650V | 650V |
| RDS(on) | 45mΩ | 52mΩ |
| Gate Charge | 48nC | 56nC |
| Efficiency at 1kW PSU | 96.2% | 95.8% |
A seemingly small reduction in gate charge can significantly reduce switching losses at high frequencies.
For a 2kW power supply operating at 100kHz:
Switching cycles per second: 100,000
Annual switching events: over 3 trillion
Under such conditions, device-level improvements translate into measurable energy savings and lower thermal stress.
Data Center Power Supply Example
Modern server power supplies commonly target:
80 Plus Titanium certification
Efficiency above 96%
Power density exceeding 100 W/in³
Infineon's CoolMOS products frequently appear in these designs because of their optimized balance between conduction and switching performance.
Onsemi solutions remain highly competitive, particularly in cost-sensitive server and telecom power applications.
IGBT Technology Evolution
Although silicon carbide continues gaining market share, IGBTs remain essential for many high-power applications.
Industrial Inverter Performance
Consider a 75kW industrial inverter:
| Parameter | Infineon TRENCHSTOP IGBT7 | Onsemi Field Stop IGBT |
|---|---|---|
| VCE(sat) | 1.45V | 1.65V |
| Turn-Off Energy | 3.2mJ | 3.8mJ |
| Thermal Resistance | Lower | Moderate |
| Switching Frequency | Up to 40kHz | Up to 30kHz |
The lower saturation voltage of Infineon's IGBT7 technology contributes directly to reduced conduction losses.
For an industrial motor operating continuously:
Load: 75kW
Runtime: 8,000 hours annually
Even a 1% efficiency improvement can reduce energy consumption by hundreds of kilowatt-hours per year.
Renewable Energy Inverters
Three-phase solar inverters rated between 50kW and 250kW continue to use IGBT modules extensively.
Infineon's EconoDUAL™ and PrimePACK™ module families are commonly deployed due to:
Proven field reliability
Strong thermal cycling performance
Broad ecosystem support
Onsemi's IGBT offerings remain competitive but are generally less dominant in large-scale renewable installations.
Silicon Carbide Competition
Silicon carbide represents the fastest-growing segment of the power semiconductor industry.
Both manufacturers have invested heavily in vertical integration and wafer capacity expansion.
SiC MOSFET Comparison
Representative 1200V devices:
| Parameter | Infineon CoolSiC | Onsemi EliteSiC |
|---|---|---|
| Breakdown Voltage | 1200V | 1200V |
| RDS(on) | 25mΩ | 24mΩ |
| Gate Charge | 120nC | 115nC |
| Junction Temperature | 175°C | 175°C |
| Short Circuit Capability | 5µs | 5µs |
The performance gap between leading SiC vendors has narrowed considerably.
Selection increasingly depends on:
Packaging technology
Thermal design
Supply availability
Automotive qualification
Cost structure
EV Traction Inverter Case Study
Consider an 800V electric vehicle platform:
Requirements:
Peak power: 250kW
Continuous power: 150kW
DC bus voltage: 800V
Compared with conventional silicon IGBTs:
| Metric | Silicon IGBT | SiC MOSFET |
|---|---|---|
| Efficiency | 96-97% | 98-99% |
| Cooling Requirements | Higher | Lower |
| Switching Frequency | Lower | Higher |
| Power Density | Lower | Higher |
Several leading EV manufacturers have adopted both Infineon CoolSiC and Onsemi EliteSiC technologies depending on platform requirements and sourcing strategies.
Automotive Electrification Focus
The automotive market has become the primary battlefield for advanced power devices.
Electric Vehicle Penetration
Modern EV power electronics typically require:
Main traction inverter
DC/DC converter
On-board charger
Battery management system
Auxiliary power modules
A premium electric vehicle may contain over $800 worth of power semiconductors.
Automotive Portfolio Comparison
| Segment | Infineon | Onsemi |
|---|---|---|
| Traction Inverter | Excellent | Excellent |
| On-board Charger | Excellent | Strong |
| DC/DC Conversion | Excellent | Strong |
| Battery Protection | Strong | Strong |
| SiC Automotive Solutions | Excellent | Excellent |
Onsemi has gained substantial traction with major EV manufacturers due to its vertically integrated SiC supply chain.
Infineon, meanwhile, continues benefiting from decades of automotive semiconductor expertise and extensive relationships with Tier-1 suppliers.
Thermal Performance Considerations
Thermal management often determines long-term system reliability.
Junction Temperature Impact
A commonly accepted reliability principle suggests:
Every 10°C reduction in junction temperature approximately doubles semiconductor lifetime.
For example:
| Junction Temperature | Relative Lifetime |
|---|---|
| 150°C | 1x |
| 140°C | 2x |
| 130°C | 4x |
| 120°C | 8x |
Infineon has historically invested heavily in advanced packaging technologies designed to reduce thermal resistance.
Examples include:
TOLT package
EasyPACK modules
HybridPACK Drive
Onsemi's transfer-molded and automotive-focused packaging solutions also provide excellent thermal performance, particularly in EV applications.
Industrial Motor Drive Applications
Industrial drives remain one of the largest power semiconductor markets.
Typical Servo Drive Requirements
DC bus voltage: 600V–800V
Switching frequency: 16–40kHz
Efficiency: >97%
Continuous operation
Infineon's broad IGBT and MOSFET portfolio offers engineers extensive flexibility across power levels ranging from hundreds of watts to several megawatts.
Onsemi products frequently appear in:
HVAC systems
Pump drives
Compressor control
Robotics
Where cost-performance optimization is a major consideration.
Supply Chain and Manufacturing Strategy
The semiconductor shortages experienced between 2020 and 2023 highlighted the importance of manufacturing control.
Wafer Manufacturing Capabilities
| Factor | Infineon | Onsemi |
|---|---|---|
| Internal Wafer Production | Extensive | Extensive |
| SiC Wafer Investment | High | Very High |
| Automotive Qualification | Excellent | Excellent |
| Long-Term Supply Programs | Excellent | Excellent |
Onsemi has aggressively expanded SiC wafer manufacturing capacity through vertical integration.
Infineon continues operating one of the industry's largest power semiconductor manufacturing networks.
For procurement teams working with distributors such as semi, these manufacturing strategies influence lead-time stability and long-term sourcing confidence.
Cost of Ownership Beyond Device Pricing
Evaluating power semiconductors based solely on unit cost often leads to misleading conclusions.
A traction inverter, for example, must consider:
Device efficiency
Cooling system cost
Reliability
Packaging complexity
Certification effort
Lifetime energy savings
A MOSFET priced 15% higher may reduce system cooling requirements sufficiently to lower overall platform cost.
Similarly, improved thermal performance can reduce warranty risks throughout a vehicle's operational life.
Typical Selection Trends
Infineon is often selected for:
Industrial drives
Renewable energy systems
High-reliability applications
Automotive platforms requiring extensive ecosystem support
Onsemi is frequently preferred for:
EV traction systems
Automotive SiC deployments
High-growth electrification projects
Cost-optimized power conversion systems
Hybrid sourcing strategies are increasingly common, with OEMs qualifying both suppliers to improve supply security while maintaining technical flexibility.
Professional Supply and Quality Assurance Services
Successful power semiconductor deployment requires more than selecting the correct device. Stable supply, traceability, authenticity verification, and quality consistency are equally critical, particularly for automotive, industrial, renewable energy, and communication infrastructure projects.
Our company provides professional sourcing solutions for Infineon, onsemi, and other leading semiconductor manufacturers. Services include BOM matching, alternative component recommendations, long-term supply planning, shortage mitigation, and sourcing support for obsolete or hard-to-find devices.
Strict quality-control procedures are implemented throughout the procurement process, including supplier qualification, date-code verification, packaging inspection, traceability review, incoming quality inspection, and documentation validation. Additional electrical testing and third-party verification services can be arranged according to customer requirements.
Supported product categories include power MOSFETs, IGBTs, SiC MOSFETs, gate drivers, intelligent power modules, automotive semiconductors, MCUs, analog ICs, memory devices, sensors, and communication components. Through global sourcing resources and comprehensive quality-management systems, customers receive reliable component authenticity, stable lead times, and dependable long-term supply support for both prototype and mass-production projects.
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